What Cable Size Do I Need for a 7kW EV Charger at Home?
What Cable Size Do I Need for a 7kW EV Charger at Home?
A Complete Guide to Safe EV Charger Wiring and Voltage Drop Prevention (230V EU Standard)
Installing a 7kW EV charger at home in Europe? Using the correct cable size is essential to ensure safety, prevent overheating, and maintain efficient charging.
⚡ Power Basics: How Much Current Does a 7kW EV Charger Draw?
Most residential EV chargers in the UK and EU operate on single-phase 230V AC.
Using Ohm’s Law:
Current = Power ÷ Voltage
7,000 W ÷ 230 V = 30.4 A
➡️ Round up to 32 A for safety and buffer.
So your cable and circuit must handle at least 32 amps continuously.
🧰 Recommended Copper Cable Size for 7kW Chargers
Following IEC and EU electrical standards, here’s what’s commonly recommended:
Cable Size | Amp Capacity | Usage |
---|---|---|
6 mm² copper | Up to 36 A | ✅ Safe for most installations ≤ 30 m |
10 mm² copper | Up to 50 A | ✅ Recommended for longer distances (>30 m) |
Always use multi-core copper cable, rated for fixed installation (e.g., NYY or H07RN-F).
📏 Long Cable Runs? Voltage Drop Still Applies
Even with 230V, long cable runs can cause voltage drop, which reduces efficiency and can trigger faults.
🔍 Voltage Drop Formula (Updated for 230V):
Voltage Drop (V) = 2 × Current × Length × Resistivity ÷ Area
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Current = 32 A
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Copper resistivity = 0.0172 Ω·mm²/m
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Area = cable cross-section in mm²
💡 Example:
65 meters, 6 mm² copper, 32 A:
Vdrop = 2 × 32 × 65 × 0.0172 ÷ 6 = ≈ 11.9 V
11.9V ÷ 230V ≈ 5.2% drop, which exceeds the recommended 5% limit.
➡️ In this case, upgrade to 10 mm² copper.
✅ Cable Size Recommendations (Quick Guide for 230V Europe)
Distance from Breaker to Charger | Recommended Cable Size |
---|---|
≤ 30 meters | 6 mm² copper |
> 30 meters | 10 mm² copper |
🚨 EU Installation Safety Tips
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Use a dedicated 40A MCB or RCBO with Type A or B protection
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Ensure cable complies with IEC 60364 and local wiring regulations
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Avoid aluminum cables — only use copper for EVSE
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Hire a certified electrician familiar with EV charger installations
💡 Final Thoughts
Choosing the right cable for your 230V 7kW home EV charger ensures:
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Safe, stable charging
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Reduced energy loss
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Compliance with EU electrical codes
✅ For up to 30m: 6 mm² is fine
✅ For longer runs: Go with 10 mm²